American Airlines, Los Angeles Lufthavn: 40 % energibesparelse i bagagehåndteringen

  • Multi-level baggage handling system

Approx. 450 MOVIGEAR® and DRC.. units in Terminal 4 show the way forward in the baggage handling system sector.

Highly energy-efficient, quick to install, slim-line mounting, easy to operate, low noise level, low heat dissipation and extremely reliable – the operators and workers using our drive technology for baggage handling in Terminal 4 of Los Angeles International Airport all appreciate the long list of advantages.

The project at a glance

American Airlines' logo
  • Slutkunde: American Airlines, Fort Worth, Texas
  • OEM: Daifuku Webb, Novi, Michigan
  • Rådgivning: CAGE Inc., Irving, Texas
  • Sted: Los Angeles International Airport (LAX)
  • Branche: Bagagehåndtering i lufthavne
  • Anvendelse: Bagagetransportsystemer og sikkerhedskontrol af bagage

Yderligere oplysninger om American Airlines:

  • et af verdens største flyselskaber
  • Oprindelse: en sammenslutning af amerikanske regionalflyselskaber, der blev opløst i 1930
  • Hovedkontor: Fort Worth, Texas
  • eneste bruger af terminal 4 i Los Angeles Lufthavn (LAX)
  • Destinationer i det tysktalende område: Frankfurt am Main, München og Zürich
  • Flåde bestående af 948 fly (pr. september 2018)
  • 126 600 medarbejdere på verdensplan (2017)


Yderligere oplysninger om Los Angeles Lufthavn:

  • international lufthavnskode med tre bogstaver: LAX (LA for Los Angeles, det tredje bogstav X har ingen betydning)
  • største internationale trafiklufthavn i storbyområdet omkring Los Angeles
  • USA's næststørste lufthavn
  • verdens fjerde største lufthavn
  • 84,6 millioner passagerer i 2017
  • 9 terminaler
  • Terminal 4: opført i 1961, fuldstændig moderniseret i 2001, 14 gates, eneste bruger er American Airlines


Yderligere oplysninger om Cage Inc.:

  • grundlagt i 1997
  • Hovedkontor i Irving, Texas
  • Rådgivnings- og managementvirksomhed inden for luftfartsindustrien
  • Tyngdepunkt: planlægning, projektering, konstruktion, indkøb, installation og vedligeholdelse af
    • komplekse automatiske bagagehåndteringssystemer
    • systemer til sikkerhedskontrol af bagage (screening)
    • Planlægning af flyparkering og flybevægelser
    • Gate-støttesystemer
    • Passagerbroer
    • Drikkevandssystemer til fly
Display af en elmåler
Øge effektiviteten og reducere CO2-aftrykket

Projektet omfatter fem maskiner i bagageindleveringen med elektronisk sikkerhedsscreening (CBIS – Checked Baggage Inspection System) samt hele det område, hvor bagage, der tidligere er blevet klassificeret som mistænkelig, underkastes en yderligere kontrol (CBRA – Checked Baggage Resolution Area):

  • Udskiftning af den tidligere anvendte asynkrone drivteknik, som var overdimensioneret på grund af de høje krævede startdrejningsmomenter (frigørelsesdrejningsmomenter)
  • Overholdelse af de strenge »California Title 24 energy standards« og en tilsvarende reduktion af energiforbruget
  • Reduktion af driftsomkostningerne
  • Reduktion af støjniveauet til beskyttelse af medarbejderne
  • Reduktion af varmetabet
  • Fleksibilitet med henblik på fremtidige udvidelser
4 røde mekatroniske systemer på en lysegrå betonkulisse
MOVIGEAR®-drev og elektromotorer DRC..

Grundlæggende fornyelse af drivteknikken med ca. 450 mekatroniske driv af typen MOVIGEAR® ® og DRC ..:

  • Effektivitetsklasse IE4 takket være motorer med permanent magnet (PMM)
  • DBC – Direct Binary Communication (direkte binær kommunikation)
  • høj overbelastningsevne: i 5 sekunder kan løsrivningsmomentet overstige 300 % af nominelt drejningsmoment
  • kompakt og pladsbesparende byggeform i ét hus: DRC.. forener motor og elektronik, mensMOVIGEAR®ud over motor og elektronik også har gearet integreret
  • fuldstændig lukket, glat samlet design af drevsystemerne
  • Motorer uden ventilator, hvilket sikrer støjsvag drift og ingen hvirvler af luft, snavs og partikler
Bagagebåndsanlæg med transportbånd og gul stålkonstruktion med mekatroniske drev på siden
Op til 40 % lavere energiomkostninger takket være MOVIGEAR®
  • yderst pålidelig drivteknik
  • lettet anlægsplanlægning og forenklet anlægskonstruktion
  • Energiforbruget er reduceret med op til 40 procent takket være lavere strømforbrug, mindre spildvarme og bortfaldet af behovet for ekstra køling
  • Hurtig og mere omkostningseffektiv installation takket være decentral teknik
  • Forbedrede arbejdsforhold for medarbejderne i Terminal 4
    • takket være et lavt støjniveau
    • takket være lav varmeafgivelse
  • reducerede lageromkostninger til reservedele takket være reduktion af varianter og komponenter
  • hurtig tilbagebetaling af den nye drivteknik inden for et år takket være lavere energi- og driftsomkostninger
Op

Quote from Michael Stewart, Industry Manager BHS, SEW‑EURODRIVE Inc., Lyman, SC (USA)

The BHS sector in the U.S. has realized that its future lies in MOVIGEAR® permanent magnet motor technology.

Åbning

The project in detail

Review: Hordes of devices guzzling electricity hamper operations.

Baggage handling systems at airports such as that in Los Angeles operate almost 24/7, but they do not run continuously. Time and again, they are brought to a halt and then need to be started up again. Sometimes a lot of baggage, and thus a heavier load, needs transporting on the conveyor belt; other times it's less – presenting a major challenge for the drive technology involved.

To cope with the high breakaway torque required , the asynchronous motors used till then for operation and the far lower nominal torque after start-up were completely disproportionate and inefficient. The resulting accumulation of heat left the operators no choice but to fit expensive external cooling alongside the drive technology. This measure also increased the noise level, which caused both a predicament for staff at the Los Angeles airport and spiraling costs for American Airlines.

However, once SEW‑EURODRIVE conquered the market with its mechatronic drive technology, easy and efficient solutions became available to overcome these kinds of difficult conditions. Another ground-breaking development occurred in 2013, when our subsidiary in Lyman, South Carolina, entered into a partnership with CAGE Inc. , a leading U.S. consultancy firm for baggage handling systems, headquartered in Irving, Texas.

Realization: Full upgrade

Baggage conveyor system with belt conveyors and yellow steel construction with mechatronic drives
Upgraded baggage handling at Los Angeles International Airport

American Airlines arranged for a total of five CTX‑9800 machines in the checked baggage inspection system (CBIS) zone and the entire checked baggage resolution area (CBRA) to be completely upgraded in Terminal 4 of Los Angeles International Airport. In the CBIS zone, the checked baggage travels through an electronic security screening system, while baggage identified as requiring further inspection is examined in the CBRA prior to being cleared through customs and then transported to the sorting system for departing baggage.

The project to upgrade the systems in Los Angeles presented some tough challenges. The asynchronous motors used till then needed replacing with highly efficient permanent magnet motors. The previous drive technology lagged way behind the high performance and overload capacity of our MOVIGEAR ® product family. Specially optimized configuration algorithms were devised in close collaboration with SEW‑EURODRIVE to maximize the benefits of this new technology.

Nearly 450 cutting-edge, decentralized mechatronic systems are now installed in the upgraded systems and duly performing their task – extremely reliably and with maximum efficiency. The DRC.. electronic motors combine an IE4 permanent magnet motor with powerful electronics. The MOVIGEAR ® drive system also features space-saving parallel-shaft helical gear unit technology in the shared housing.

This delivers high efficiency, low noise levels, pleasant temperatures, and a feel of the future.

The 450 or so MOVIGEAR ® decentralized mechatronic and DRC.. electronic motors from SEW‑EURODRIVE are the linchpins in this future-proofing investment to upgrade Terminal 4 at Los Angeles International Airport (LAX). The main benefit: The highly efficient MOVIGEAR ® product family can reduce energy consumption by up to 40% . Moreover, the new drives boast a very high breakaway torque in excess of 300% of the nominal torque. The quick installation process, simplified maintenance and lower need for spare parts also reduce operating costs, meaning the investment will pay for itself within one year.

The employees working with the system particularly appreciate the dramatic reduction in the noise and heat given off compared to the previous equipment.

The operators at Los Angeles International Airport have been impressed by the unique characteristics of our mechatronic systems. Our innovative drive technology has also impressed one of the world's largest airlines in American Airlines, which now intends to use MOVIGEAR ® to upgrade more automated baggage handling systems in the United States in the future. Construction work is already underway for a new conveyor system for handling baggage in arrivals at the same Terminal 4 in Los Angeles.

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